Heat Exchanger (G-G)
Heat exchanger for systems with two gas flows.
blockType: EngeeFluids.HeatExchangers.EffectivenessNTU.GasGas
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Description
Block Heat Exchanger (G-G) simulates a gas-to-gas heat exchanger. The wall of the heat exchanger has thermal inertia capable of storing heat, which introduces a time delay in energy transfer proportional to its thermal mass. Both heat carriers are homogeneous in phase state and are gases; a phase transition is excluded in the process, which determines exclusively contact heat exchange (without latent heat).
The heat transfer model
The block’s heat transfer model is based on the "efficiency-number of heat transfer units" (E-NTU) method. In steady-state mode, heat exchange is carried out with an efficiency equal to only a fraction of the ideal value, which is achievable in the absence of thermal resistance and constant temperatures at the flow inlet.:
where
-
— actual heat flow;
-
— perfect heat flow;
-
— the fraction of the ideal heat flow actually observed in a real heat exchanger in which there are losses. This value determines the efficiency of the heat exchanger and is a function of the number of transfer units, or .
Dimensionless parameter It reflects the relative efficiency of inter-flow heat exchange in comparison with the ability of streams to accumulate the transferred heat.:
where
-
— coefficient of thermal conductivity between the streams;
-
— the minimum value of the flow heat capacity related to the flow with the least ability to absorb heat.
The flow heat capacity depends on the specific heat capacity of the coolant ( ) and from its mass flow through the heat exchanger ( ):
Efficiency also depends on the relative position of the streams, the number of strokes between them, and the flow mixing conditions. Each coolant flow pattern uses its own efficiency expression. The list of such expressions is given in the block E-NTU Heat Transfer. The properties of the coolant used by the unit in heat transfer calculations are defined as the average between the volume and the input value.
Flow diagram of heat carriers
Parameter Flow arrangement defines the mutual direction of flows: direct flow, countercurrent, across each other (transverse), as well as the "pipe in a casing" design, in which one flow passes inside the pipes and the other outside, in the casing. The figure below illustrates this flow pattern. The flow in the pipes can make either one stroke through the casing (Fig. on the right) or several strokes (Fig. on the left) for greater heat exchange efficiency.
Alternative flow patterns of heat carriers can be set by general parameterization with tabular efficiency data, which does not require detailed specification of the heat exchanger. Such data should reflect the flow pattern of the heat carriers, the degree of their mixing, and the number of passages through the casing or pipe.
Mixing conditions
Parameter Cross flow type allows you to set the mixing pattern: one of the streams is mixed, both or none. Mixing involves the transverse movement of the coolant in channels devoid of internal barriers (guides, partitions, ribs or walls). It helps to equalize the temperature gradients in the cross-section. In unmixed flows, as shown in the figure below on the right, the temperature changes only along the flow direction, in mixed flows (Fig. on the left) — both longitudinally and transversely.
The difference between mixed and unmixed flows is taken into account only in the flow patterns of heat carriers with transverse flows, where a longitudinal change in the temperature of one coolant induces transverse temperature gradients in the other. In the schemes of direct-flow/countercurrent movement of heat carriers, only longitudinal changes in the temperatures of the heat carriers occur and mixing practically does not affect heat transfer, therefore it is not taken into account.
Efficiency curves
Shell-and-tube multi-pass heat exchangers are the most effective (iv.b-e in the figure for 2, 3 and 4 passages). Among single-stroke heat exchangers, countercurrent heat exchangers (ii) are the most efficient, while direct-flow heat exchangers (i) are the least efficient.
Cross-flow heat exchangers occupy an intermediate position in terms of efficiency and their efficiency depends on the degree of mixing. The highest is achieved when there is no mixing in both streams (iii.a), the lowest is achieved when both are mixed (iii.b). Mixing only the stream with the lowest flow heat capacity (iii.c) reduces efficiency to a greater extent than mixing the stream with the highest flow heat capacity (iii.d).
Thermal resistance
Total thermal resistance, , is the sum of local resistances in the direction of heat transfer. These include: convection on the wall surface and thermal conduction through the wall and contaminated layers in the presence of deposits. The formula below is used to calculate the total resistance in the direction from gas 1 to gas 2:
where
-
and — coefficients of convective heat transfer for gas 1 and 2;
-
and — coefficient of deposits on the wall from the gas side 1 and 2;
-
and — the areas of the heat transfer surfaces on the gas side 1 and 2;
-
— thermal resistance of the wall.
The thermal resistance of the wall and the deposition coefficients are constants set in the block parameters. At the same time, heat transfer coefficients are complex functions that depend on the properties of the coolant, flow geometry, and wall friction. They are calculated based on empirical correlations between the Reynolds, Nusselt, and Prandtl numbers. The choice of a specific correlation depends on the flow pattern of the heat carriers and the mixing conditions, and is described in detail in the block E-NTU Heat Transfer, which the block model is based on.
Wall heat capacity
The wall is not only a thermal resistance, it also has a heat capacity and is able to accumulate heat within its mass. The accumulation of heat slows down the transition between steady-state modes, so that a thermal disturbance on one side does not immediately affect the other. The delay persists until the heat flows from both sides are balanced. This delay depends on the heat capacity of the wall:
where
-
— specific heat capacity of the wall;
-
— the mass of the wall.
The product of the specific heat capacity and the mass of the wall provides the energy needed to increase the temperature of the wall by one degree. Use the block parameter Wall thermal mass to set this piece. The parameter is used when the checkbox is checked. Wall thermal dynamics.
In low-pressure systems, the heat capacity can often be neglected. The low pressure provides the thin wall with such a fast transient reaction that it is almost instantaneous on the heat transfer time scale. The same cannot be said about the high-pressure systems common in the production of ammonia using the Haber method, where the pressure can exceed 200 atmospheres. To withstand high pressure, the walls are often made thicker, and since their heat capacity is greater, the transition process is slower.
Uncheck the box Wall thermal dynamics to ignore the thermal inertia of the wall, and speed up the simulation speed by reducing calculations. Check the box Wall thermal dynamics to take into account the thermal inertia of the wall where it has a noticeable effect. If necessary, experiment with the settings to determine if the heat capacity of the wall needs to be taken into account. If the simulation results differ significantly, and if the simulation speed is not a significant factor, then check the box. Wall thermal dynamics.
If the heat capacity of the wall is taken into account, then only half of it is considered. One half is located on the side of gas 1, and the other on the side of gas 2. The heat capacity is evenly distributed between these halves:
The energy is stored in the wall. In the simple case, when half of the wall is in a stable state, the heat received from the coolant is equal to the heat lost by the other half of the wall. The heat flow is determined by the E-NTU method for a wall without a heat capacity (see block E-NTU Heat Transfer). The flow rate is positive for heat flows directed from side 1 of the heat exchanger to side 2:
In the transition state, the wall is in the process of heat accumulation or loss, and the heat received by one half is no longer equal to the heat lost by the other half. The difference in heat consumption varies over time in proportion to the rate at which the wall accumulates or loses heat. For side 1 of the heat exchanger:
where — the rate of temperature change in half of the wall. The product of this velocity by the heat capacity of half of the wall gives the rate of heat accumulation in it. This rate is positive when the temperature rises, and negative when it decreases. The closer the velocity is to zero, the closer the wall is to steady state. For side 2 of the heat exchanger:
Block structure
A block is a composite component built from simpler blocks. The gas flow from side 1 of the heat exchanger is modeled using the block Heat Exchanger Interface (G). A similar block is used to simulate the gas flow from side 2. Heat exchange through the wall between the flows is modeled using the block E-NTU Heat Transfer.

Ports
Conserving
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A1
—
gas inlet or outlet
gas
Details
Inlet or outlet port for gas 1 on its corresponding side of the heat exchanger.
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B1
—
gas inlet or outlet
gas
Details
Inlet or outlet port for gas 1 on its corresponding side of the heat exchanger.
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A2
—
gas inlet or outlet
gas
Details
Inlet or outlet port for gas 2 on its corresponding side of the heat exchanger.
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B2
—
gas inlet or outlet
gas
Details
Inlet or outlet port for gas 2 on its corresponding side of the heat exchanger.
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Parameters
Common
#
Flow arrangement —
flow diagram of heat carriers in the heat exchanger
Parallel or counter flow | Shell and tube | Cross flow | Generic - effectiveness table
Details
The parameter that defines the relative arrangement of the flows in the heat exchanger: direct flow, countercurrent, across each other (transverse), as well as the "pipe in the casing" design, in which one flow passes inside the pipes and the other outside, in the casing.
Alternative flow patterns of heat carriers can be specified in an arbitrary efficiency table, which does not require detailed specifications of the heat exchanger.
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No |
# Number of shell passes — the number of flow passages in the casing before exiting
Details
The number of strokes of the flow through the casing in the shell-and-tube heat exchanger.
Dependencies
To use this parameter, set for the parameter Flow arrangement meaning Shell and tube.
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Yes |
#
Cross flow type —
the type of mixing in each channel
Both fluids mixed | Both fluids unmixed | Gas 1 mixed & Gas 2 unmixed | Gas 1 unmixed & Gas 2 mixed
Details
The type of coolant mixing in each channel. Mixing in this context is the transverse movement of the coolant as it moves along the channel to the outlet. The streams remain separate from each other. Immiscible flows are often found in channels with plates, baffles, or ribs. This characteristic affects the efficiency of the heat exchanger: unmixed flows are the most efficient, while mixed flows are less efficient.
Dependencies
To use this parameter, set for the parameter Flow arrangement meaning Shell and tube.
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No |
# Number of heat transfer units vector, NTU — the number of heat transfer units at each reference point of the heat exchanger efficiency lookup table
Details
The number of heat transfer units at each reference point of the heat exchanger efficiency lookup table. The table is two-dimensional, and the number of heat transfer units and the heat capacity coefficient act as independent coordinates. The block performs an inter- and extrapolation of reference points to determine efficiency at any value of the number of transfer units. Interpolation is performed using a linear function, and extrapolation is performed to the nearest value.
The specified numbers must be greater than zero and monotonously increase from left to right. The dimension of this vector should correspond to the number of rows in the table. Effectiveness table, E(NTU,CR). If the table has lines and columns,then the vector for the number of transfer units must be long elements.
Dependencies
To use this parameter, set for the parameter Flow arrangement meaning Generic - effectiveness table.
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Yes |
# Thermal capacity ratio vector, CR — heat capacity coefficient at each reference point of the heat exchanger efficiency table
Details
The values of the heat capacity coefficient corresponding to the reference points in the heat exchanger efficiency table. The table is two-dimensional, and the number of heat transfer units and the heat capacity coefficient act as independent coordinates. The unit performs an inter- and extrapolation of reference points to determine efficiency at any value of the heat capacity coefficient. Interpolation is performed using a linear function, and extrapolation is performed to the nearest value.
The coefficients must be positive and strictly increase from left to right. The dimension of the vector must correspond to the number of columns in the table. Effectiveness table, E(NTU,CR). If the table has lines and If there are no columns, then the vector of heat capacity coefficients must be long elements.
The heat capacity coefficient is the ratio of the minimum and maximum values of the flow heat capacity.
Dependencies
To use this parameter, set for the parameter Flow arrangement meaning Generic - effectiveness table.
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Yes |
# Effectiveness table, E(NTU,CR) — the efficiency of the heat exchanger at each reference point of the search table by the number of transfer units and the coefficient of heat capacity
Details
The heat exchanger efficiency values at the reference points of a two-dimensional table defined by coordinates: the number of heat transfer units and the heat capacity coefficient. The block performs an inter- and extrapolation of the values of the table to determine the effectiveness of arbitrary combinations of the specified parameters. Interpolation is performed using a linear function, and extrapolation is performed to the nearest value.
The efficiency values should be non-negative. They should be arranged in rows in ascending order of the number of transfer units (from top to bottom), and in columns in ascending order of the heat capacity coefficient (from left to right). The number of rows must match the dimension of the vector. Number of heat transfer units vector, NTU, and the number of columns is the dimension of the vector Thermal capacity ratio vector, CR.
Dependencies
To use this parameter, set for the parameter Flow arrangement meaning Generic - effectiveness table.
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Yes |
# Wall thermal dynamics — should the thermal inertia of the wall be taken into account
Details
Determines whether the thermal mass of the heat exchanger wall should be taken into account. Enabling this option causes a delay in the wall’s response to changes in temperature or heat flow. If the option Wall thermal dynamics disabled, it is assumed that the wall is thin enough for its thermal response to be instantaneous compared to the typical heat transfer time.
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No |
#
Wall thermal mass —
the heat needed to raise the wall temperature by one degree
J/K | kJ/K
Details
The heat needed to raise the wall temperature by one degree. Heat capacity is the product of mass by specific heat and a measure of the ability to absorb heat. A wall with a heat capacity has a transient response to sudden changes in surface temperature or heat flow. The higher the heat capacity, the slower this reaction is and the longer the time to reach a steady state. The default value corresponds to a stainless steel wall with a weight of about 1 kg.
Dependencies
To use this option, check the box Wall thermal dynamics.
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Yes |
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Wall thermal resistance —
wall resistance to heat flow due to thermal conductivity
K/W
Details
The resistance of the wall to heat flow due to thermal conductivity and the inverse of thermal conductivity, or the product of thermal conductivity by the ratio of surface area to length. The wall resistance is combined with convective resistance and sediment resistance to determine the overall heat transfer coefficient between the flows.
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Yes |
Gas 1
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Minimum free-flow area —
the cross-sectional area of the coolant channel at its narrowest point
m^2 | um^2 | mm^2 | cm^2 | km^2 | in^2 | ft^2 | yd^2 | mi^2 | ha | ac
Details
Minimum cross-sectional area the channel through which the coolant flows, between the inlet and outlet. If it is a set of channels, tubes, slits, or grooves, then the value of the parameter is defined as the sum of the smallest areas at the point of the minimum flow area. This parameter reflects the cross-section in which the fluid velocity is maximum. For example, if a liquid flows perpendicular to a row of tubes, the value of this parameter is the sum of the gaps between the tubes in the cross—section with the smallest gap area.
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Yes |
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Hydraulic diameter for pressure loss —
the hydraulic diameter of the channel at its narrowest point
m | um | mm | cm | km | in | ft | yd | mi | nmi
Details
The effective internal diameter of the channel in the section with the smallest area. For non—circular channels, the hydraulic diameter is the equivalent diameter of a circle with an area equal to the area of the existing channel.
If a channel is defined by a set of channels, pipes, slots, or grooves, then the total perimeter is equal to the sum of the perimeters of all the elements. If the channel is a round pipe, then its hydraulic diameter is equal to the actual one.
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Yes |
#
Gas volume —
total volume of coolant in the gas channel 1
m^3 | um^3 | mm^3 | cm^3 | km^3 | ml | l | gal | igal | in^3 | ft^3 | yd^3 | mi^3
Details
The total volume of the coolant contained in the gas channel 1.
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Yes |
# Laminar flow upper Reynolds number limit — the lower boundary of the transition zone between laminar and turbulent flow regimes
Details
The value of the Reynolds number corresponding to the lower boundary of the transition zone between laminar and turbulent flow regimes. Above this value, inertial forces begin to dominate, as a result of which the flow passes from laminar to turbulent mode. The default value corresponds to a round tube with a smooth inner surface.
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Yes |
# Turbulent flow lower Reynolds number limit — the upper boundary of the transition zone between laminar and turbulent flow regimes
Details
The value of the Reynolds number corresponding to the upper boundary of the transition zone between laminar and turbulent flow regimes. Below this value, viscous forces begin to dominate, as a result of which the flow passes from a turbulent to a laminar regime. The default value corresponds to a round tube with a smooth inner surface.
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Yes |
#
Pressure loss model —
mathematical model for calculating pressure losses due to viscous friction
Pressure loss coefficient | Correlation for flow inside tubes | Tabulated data - Darcy friction factor vs. Reynolds number | Tabulated data - Euler number vs. Reynolds number
Details
This parameter allows you to select one of the models for calculating pressure losses due to viscous friction. The parameter determines which expressions will be used in calculating losses, as well as which block parameters must be set at the input. The details of the calculations, depending on the chosen parameterization, are given in the section Friction.
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# Pressure loss coefficient — total coefficient that takes into account hydraulic losses between ports
Details
The total loss coefficient takes into account all hydraulic flow resistances in the channel, including wall friction losses (major losses) and local resistances due to bends, bends and other geometry changes (minor losses).
The loss coefficient is an empirical dimensionless quantity widely used to describe pressure losses caused by viscous friction. It can be calculated based on experimental data or, in some cases, obtained from technical documentation.
Dependencies
To use this parameter, set for the parameter Pressure loss model meaning Pressure loss coefficient.
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#
Length of flow path from inlet to outlet —
distance traveled from port to port
m | um | mm | cm | km | in | ft | yd | mi | nmi
Details
The total distance that the stream must travel between the ports. In multi-pass shell-and-tube heat exchangers, the total distance is the sum of all passes through the casing. In tube bundles, corrugated plates, and other channels where the flow is divided into parallel branches, this is the distance traveled in one branch. The longer the flow path, the greater the main pressure loss due to viscous friction against the walls.
Dependencies
To use this parameter, set for the parameter Pressure loss model meaning Correlation for flow inside tubes or Tabulated data - Darcy friction factor vs. Reynolds number.
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Yes |
#
Aggregate equivalent length of local resistances —
total local pressure losses, expressed in length
m | um | mm | cm | km | in | ft | yd | mi | nmi
Details
Total local pressure losses, expressed in length. The length of the direct channel leads to equivalent losses equal to the sum of the existing local resistances of the taps, tees and joints. The longer the equivalent length, the higher the pressure loss due to local resistances.
Dependencies
To use this parameter, set for the parameter Pressure loss model meaning Correlation for flow inside tubes.
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Yes |
#
Internal surface absolute roughness —
the average height of the roughness on the wall surface, which leads to viscous friction losses
m | um | mm | cm | km | in | ft | yd | mi | nmi
Details
The average height of the roughness on the wall surface, which leads to viscous friction losses. The higher the average height, the rougher the wall and the greater the pressure loss due to viscous friction. The surface roughness value is used to obtain the Darcy coefficient of friction from the Haaland ratio.
Dependencies
To use this parameter, set for the parameter Pressure loss model meaning Correlation for flow inside tubes.
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Yes |
# Reynolds number vector for Darcy friction factor — the Reynolds number at each reference point of the Darcy coefficient of friction lookup table
Details
The Reynolds number at each reference point of the Darcy coefficient of friction lookup table. The block performs an inter- and extrapolation of the values of the table to determine the Darcy coefficient of friction for any Reynolds number. Interpolation is performed using a linear function, and extrapolation is performed to the nearest value.
The values of the Reynolds numbers must be greater than zero and monotonously increase from left to right. They can cover laminar, transient and turbulent modes. The dimension of this vector must match the dimension of the vector Darcy friction factor vector to calculate tabulated reference points.
Dependencies
To use this parameter, set for the parameter Pressure loss model meaning Tabulated data - Darcy friction factor vs. Reynolds number.
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Yes |
# Darcy friction factor vector — the Darcy coefficient of friction at each reference point of the Reynolds number lookup table
Details
The Darcy coefficient of friction at each reference point of the Reynolds number lookup table. The block performs an inter- and extrapolation of the values of the table to determine the Darcy coefficient of friction for any Reynolds number. Interpolation is performed using a linear function, and extrapolation is performed to the nearest value.
The values of the Darcy coefficient of friction should not be negative and should be arranged from left to right in ascending order of the corresponding Reynolds numbers. The dimension of this vector must match the dimension of the vector Reynolds number vector for Darcy friction factor to calculate tabulated reference points.
Dependencies
To use this parameter, set for the parameter Pressure loss model meaning Tabulated data - Darcy friction factor vs. Reynolds number.
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Yes |
# Reynolds number vector for Euler number — the Reynolds number at each reference point of the Euler number lookup table
Details
The Reynolds number at each reference point of the Euler number lookup table. The block performs an inter- and extrapolation of the values of the table to determine the Euler number for any Reynolds number. Interpolation is performed using a linear function, and extrapolation is performed to the nearest value.
The values of the Reynolds numbers must be greater than zero and monotonously increase from left to right. They can cover laminar, transient and turbulent modes. The dimension of this vector must match the dimension of the vector Euler number vector to calculate tabulated reference points.
Dependencies
To use this parameter, set for the parameter Pressure loss model meaning Tabulated data - Euler number vs. Reynolds number.
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Yes |
# Euler number vector — the Euler number at each reference point of the Reynolds number lookup table
Details
The Euler number at each reference point of the Reynolds number lookup table. The block performs an inter- and extrapolation of the values of the table to determine the Reynolds number for any Euler number. Interpolation is performed using a linear function, and extrapolation is performed to the nearest value.
The values of the Darcy coefficient of friction should not be negative and should be arranged from left to right in ascending order of the corresponding Reynolds numbers. The dimension of this vector must match the dimension of the vector Reynolds number vector for Euler number to calculate tabulated reference points.
Dependencies
To use this parameter, set for the parameter Pressure loss model meaning Tabulated data - Euler number vs. Reynolds number.
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Yes |
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Heat transfer coefficient model —
mathematical model for heat exchange between a heat carrier and a wall
Constant heat transfer coefficient | Correlation for flow inside tubes | Tabulated data - Colburn factor vs. Reynolds number | Tabulated data - Nusselt number vs. Reynolds number and Prandtl number
Details
A mathematical model for heat transfer between a heat carrier and a wall. The choice of the model determines which expressions to use and which parameters to specify for heat transfer calculations.
For more information, see Nusselt number.
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No |
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Heat transfer surface area —
the effective surface area used in heat transfer between the heat carrier and the wall
m^2 | um^2 | mm^2 | cm^2 | km^2 | in^2 | ft^2 | yd^2 | mi^2 | ha | ac
Details
The effective surface area used in heat transfer between the liquid and the wall. The effective surface area is the sum of the primary and secondary surface areas, the area on which the wall is exposed to the liquid, and the area of the ribs, if any. The surface area of the ribs is usually calculated by the efficiency coefficient of the ribs.
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Yes |
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Gas-wall heat transfer coefficient —
the coefficient of heat transfer during convection between the coolant and the wall
W/(m^2*K) | Btu_IT/(hr*ft^2*deltadegR)
Details
The heat transfer coefficient for convection between the coolant and the wall. The resistance caused by deposits is taken into account separately in the parameter Fouling factor.
Dependencies
To use this parameter, set for the parameter Heat transfer coefficient model meaning Constant heat transfer coefficient.
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Yes |
#
Length of flow path for heat transfer —
length of pipe or channel
m | um | mm | cm | km | in | ft | yd | mi | nmi
Details
The length of the pipe or channel from the entrance to the exit.
Dependencies
To use this parameter, set for the parameter Heat transfer coefficient model meaning Tabulated data - Colburn factor vs. Reynolds number or Tabulated data - Nusselt number vs. Reynolds number and Prandtl number.
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# Nusselt number for laminar flow heat transfer — the constant value of the Nusselt number for laminar flow
Details
The constant value of the Nusselt number for laminar flows. The Nusselt number is necessary to calculate the heat transfer coefficient between the coolant and the wall. The default value corresponds to a cylindrical tube.
Dependencies
To use this parameter, set for the parameter Heat transfer coefficient model meaning Correlation for flow inside tubes.
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Yes |
# Reynolds number vector for Colburn factor — the Reynolds number at each reference point of the Colburn factor lookup table
Details
The Reynolds number at each reference point of the Colburn factor lookup table. The block performs an inter- and extrapolation of the values of the table to determine the Colburn factor for any Reynolds number. Interpolation is performed using a linear function, and extrapolation is performed to the nearest value.
The values of the Reynolds numbers must be greater than zero and monotonously increase from left to right. They can cover laminar, transient and turbulent modes. The dimension of this vector must match the dimension of the vector Colburn factor vector to calculate tabulated reference points.
Dependencies
To use this parameter, set for the parameter Heat transfer coefficient model meaning Tabulated data - Colburn factor vs. Reynolds number.
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Yes |
# Colburn factor vector — the Colburn factor at each reference point of the Reynolds number lookup table
Details
The Colburn factor at each reference point of the Reynolds number lookup table. The block performs an inter- and extrapolation of the values of the table to determine the Reynolds number for any Colburn factor. Interpolation is performed using a linear function, and extrapolation is performed to the nearest value.
The values of the Colburn factor should not be negative and should be arranged from left to right in ascending order of the corresponding Reynolds numbers. The dimension of this vector must match the dimension of the vector Reynolds number vector for Nusselt number to calculate tabulated reference points.
Dependencies
To use this parameter, set for the parameter Heat transfer coefficient model meaning Tabulated data - Colburn factor vs. Reynolds number.
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Yes |
# Reynolds number vector for Nusselt number — the Reynolds number at each reference point of the Nusselt number lookup table
Details
The Reynolds number at each reference point of the Nusselt number lookup table. The table is two-parameter, where the Reynolds and Prandtl numbers are used as independent coordinates. The block performs an inter- and extrapolation of the values of the table to determine the Nusselt number for any Reynolds number. Interpolation is performed using a linear function, and extrapolation is performed to the nearest value.
The values of the Reynolds numbers must be greater than zero and monotonously increase from left to right. They can cover laminar, transient and turbulent modes. The dimension of this vector should correspond to the number of rows in the table. Nusselt number table, Nu(Re,Pr). If the table has lines and columns, then the Reynolds number vector must be of length elements.
Dependencies
To use this parameter, set for the parameter Heat transfer coefficient model meaning Tabulated data - Nusselt number vs. Reynolds number and Prandtl number.
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Yes |
# Prandtl number vector for Nusselt number — the Prandtl number at each reference point of the Nusselt number lookup table
Details
The Prandtl number at each reference point of the Nusselt number lookup table. The table is two-parameter, where the Reynolds and Prandtl numbers are used as independent coordinates. The block performs an inter- and extrapolation of the values of the table to determine the Nusselt number for any Prandtl number. Interpolation is performed using a linear function, and extrapolation is performed to the nearest value.
The values of the Prandtl numbers must be greater than zero and monotonously increase from left to right. They can cover laminar, transient and turbulent modes. The dimension of this vector should correspond to the number of columns in the table. Nusselt number table, Nu(Re,Pr). If the table has lines and columns, then the Prandtl number vector must be of length elements.
Dependencies
To use this parameter, set for the parameter Heat transfer coefficient model meaning Tabulated data - Nusselt number vs. Reynolds number and Prandtl number.
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Yes |
# Nusselt number table, Nu(Re,Pr) — the Nusselt number at each reference point of the Reynolds-Prandtl number lookup table
Details
The Nusselt number at each reference point of the Reynolds-Prandtl number lookup table. The block performs an inter- and extrapolation of the values of the table to determine the Nusselt number for any pair of Reynolds-Prandtl numbers. Interpolation is performed using a linear function, and extrapolation is performed to the nearest value. By defining the Nusselt number, the table provides data for a calculation based on which the heat transfer coefficient between the liquid and the wall is determined.
The Nusselt number must be greater than zero. Each value should be placed from top to bottom in ascending order of Reynolds numbers and from left to right in ascending order of Prandtl numbers. The number of rows must be equal to the dimension of the vector. Reynolds number vector for Nusselt number, and the number of columns should be equal to the dimension of the vector Prandtl number vector for Nusselt number.
Dependencies
To use this parameter, set for the parameter Heat transfer coefficient model meaning Tabulated data - Nusselt number vs. Reynolds number and Prandtl number.
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Fouling factor —
thermal resistance due to deposits
K*m^2/W | deltadegR*ft^2*hr/Btu_IT
Details
Thermal resistance due to deposits that form over time on the exposed wall surfaces. Deposits, because they create a new solid layer between the coolant and the wall through which heat must pass, add additional thermal resistance to the heat transfer path. Deposits grow slowly, and the resistance caused by them is assumed to be constant during the simulation.
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Threshold mass flow rate for flow reversal —
threshold mass flow rate
kg/s | kg/hr | kg/min | g/hr | g/min | g/s | t/hr | lbm/hr | lbm/min | lbm/s
Details
The mass flow rate below which numerical smoothing is applied. This is done in order to avoid interruptions when the flow is stagnant.
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Minimum fluid-wall heat transfer coefficient —
the lower limit for the heat transfer coefficient of the coolant
W/(m^2*K) | Btu_IT/(hr*ft^2*deltadegR)
Details
The lower limit for the heat transfer coefficient between the coolant and the wall. If the calculation gives a lower heat transfer coefficient, then the value Minimum fluid-wall heat transfer coefficient replaces the calculated value.
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Gas 2
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Minimum free-flow area —
the cross-sectional area of the coolant channel at its narrowest point
m^2 | um^2 | mm^2 | cm^2 | km^2 | in^2 | ft^2 | yd^2 | mi^2 | ha | ac
Details
Minimum cross-sectional area the channel through which the coolant flows, between the inlet and outlet. If it is a set of channels, tubes, slits, or grooves, then the value of the parameter is defined as the sum of the smallest areas at the point of the minimum flow area. This parameter reflects the cross-section in which the fluid velocity is maximum. For example, if a liquid flows perpendicular to a row of tubes, the value of this parameter is the sum of the gaps between the tubes in the cross—section with the smallest gap area.
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Hydraulic diameter for pressure loss —
the hydraulic diameter of the channel at its narrowest point
m | um | mm | cm | km | in | ft | yd | mi | nmi
Details
The effective internal diameter of the channel in the section with the smallest area. For non—circular channels, the hydraulic diameter is the equivalent diameter of a circle with an area equal to the area of the existing channel.
If a channel is defined by a set of channels, pipes, slots, or grooves, then the total perimeter is equal to the sum of the perimeters of all the elements. If the channel is a round pipe, then its hydraulic diameter is equal to the actual one.
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Gas volume —
total volume of coolant in the gas channel 2
m^3 | um^3 | mm^3 | cm^3 | km^3 | ml | l | gal | igal | in^3 | ft^3 | yd^3 | mi^3
Details
The total volume of the coolant contained in the gas channel 2.
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# Laminar flow upper Reynolds number limit — the lower boundary of the transition zone between laminar and turbulent flow regimes
Details
The value of the Reynolds number corresponding to the lower boundary of the transition zone between laminar and turbulent flow regimes. Above this value, inertial forces begin to dominate, as a result of which the flow passes from laminar to turbulent mode. The default value corresponds to a round tube with a smooth inner surface.
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# Turbulent flow lower Reynolds number limit — the upper boundary of the transition zone between laminar and turbulent flow regimes
Details
The value of the Reynolds number corresponding to the upper boundary of the transition zone between laminar and turbulent flow regimes. Below this value, viscous forces begin to dominate, as a result of which the flow passes from a turbulent to a laminar regime. The default value corresponds to a round tube with a smooth inner surface.
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Pressure loss model —
mathematical model for calculating pressure losses due to viscous friction
Pressure loss coefficient | Correlation for flow inside tubes | Tabulated data - Darcy friction factor vs. Reynolds number | Tabulated data - Euler number vs. Reynolds number
Details
This parameter allows you to select one of the models for calculating pressure losses due to viscous friction. The parameter determines which expressions will be used in calculating losses, as well as which block parameters must be set at the input. The details of the calculations, depending on the chosen parameterization, are given in Friction.
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# Pressure loss coefficient — total coefficient that takes into account hydraulic losses between ports
Details
The total loss coefficient takes into account all hydraulic flow resistances in the channel, including wall friction losses (major losses) and local resistances due to bends, bends and other geometry changes (minor losses).
The loss coefficient is an empirical dimensionless quantity widely used to describe pressure losses caused by viscous friction. It can be calculated based on experimental data or, in some cases, obtained from technical documentation.
Dependencies
To use this parameter, set for the parameter Pressure loss model meaning Pressure loss coefficient.
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Length of flow path from inlet to outlet —
distance traveled from port to port
m | um | mm | cm | km | in | ft | yd | mi | nmi
Details
The total distance that the stream must travel between the ports. In multi-pass shell-and-tube heat exchangers, the total distance is the sum of all passes through the casing. In tube bundles, corrugated plates, and other channels where the flow is divided into parallel branches, this is the distance traveled in one branch. The longer the flow path, the greater the main pressure loss due to viscous friction against the walls.
Dependencies
To use this parameter, set for the parameter Pressure loss model meaning Correlation for flow inside tubes or Tabulated data - Darcy friction factor vs. Reynolds number.
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Aggregate equivalent length of local resistances —
total local pressure losses, expressed in length
m | um | mm | cm | km | in | ft | yd | mi | nmi
Details
Total local pressure losses, expressed in length. The length of the direct channel leads to equivalent losses equal to the sum of the existing local resistances of the bends, tees and joints. The longer the equivalent length, the higher the pressure loss due to local resistances.
Dependencies
To use this parameter, set for the parameter Pressure loss model meaning Correlation for flow inside tubes.
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Internal surface absolute roughness —
the average height of the roughness on the wall surface, which leads to viscous friction losses
m | um | mm | cm | km | in | ft | yd | mi | nmi
Details
The average height of the roughness on the wall surface, which leads to viscous friction losses. The higher the average height, the rougher the wall and the greater the pressure loss due to viscous friction. The surface roughness value is used to obtain the Darcy coefficient of friction from the Haaland ratio.
Dependencies
To use this parameter, set for the parameter Pressure loss model meaning Correlation for flow inside tubes.
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# Reynolds number vector for Darcy friction factor — the Reynolds number at each reference point of the Darcy coefficient of friction lookup table
Details
The Reynolds number at each reference point of the Darcy coefficient of friction lookup table. The block performs an inter- and extrapolation of the values of the table to determine the Darcy coefficient of friction for any Reynolds number. Interpolation is performed using a linear function, and extrapolation is performed to the nearest value.
The values of the Reynolds numbers must be greater than zero and monotonously increase from left to right. They can cover laminar, transient and turbulent modes. The dimension of this vector must match the dimension of the vector Darcy friction factor vector to calculate tabulated reference points.
Dependencies
To use this parameter, set for the parameter Pressure loss model meaning Tabulated data - Darcy friction factor vs. Reynolds number.
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# Darcy friction factor vector — the Darcy coefficient of friction at each reference point of the Reynolds number lookup table
Details
The Darcy coefficient of friction at each reference point of the Reynolds number lookup table. The block performs an inter- and extrapolation of the values of the table to determine the Darcy coefficient of friction for any Reynolds number. Interpolation is performed using a linear function, and extrapolation is performed to the nearest value.
The values of the Darcy coefficient of friction should not be negative and should be arranged from left to right in ascending order of the corresponding Reynolds numbers. The dimension of this vector must match the dimension of the vector Reynolds number vector for Darcy friction factor to calculate tabulated reference points.
Dependencies
To use this parameter, set for the parameter Pressure loss model meaning Tabulated data - Darcy friction factor vs. Reynolds number.
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# Reynolds number vector for Euler number — the Reynolds number at each reference point of the Euler number lookup table
Details
The Reynolds number at each reference point of the Euler number lookup table. The block performs an inter- and extrapolation of the values of the table to determine the Euler number for any Reynolds number. Interpolation is performed using a linear function, and extrapolation is performed to the nearest value.
The values of the Reynolds numbers must be greater than zero and monotonously increase from left to right. They can cover laminar, transient and turbulent modes. The dimension of this vector must match the dimension of the vector Euler number vector to calculate tabulated reference points.
Dependencies
To use this parameter, set for the parameter Pressure loss model meaning Tabulated data - Euler number vs. Reynolds number.
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# Euler number vector — the Euler number at each reference point of the Reynolds number lookup table
Details
The Euler number at each reference point of the Reynolds number lookup table. The block performs an inter- and extrapolation of the values of the table to determine the Reynolds number for any Euler number. Interpolation is performed using a linear function, and extrapolation is performed to the nearest value.
The values of the Darcy coefficient of friction should not be negative and should be arranged from left to right in ascending order of the corresponding Reynolds numbers. The dimension of this vector must match the dimension of the vector Reynolds number vector for Euler number to calculate tabulated reference points.
Dependencies
To use this parameter, set for the parameter Pressure loss model meaning Tabulated data - Euler number vs. Reynolds number.
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Heat transfer coefficient model —
mathematical model for heat exchange between a heat carrier and a wall
Constant heat transfer coefficient | Correlation for flow inside tubes | Tabulated data - Colburn factor vs. Reynolds number | Tabulated data - Nusselt number vs. Reynolds number and Prandtl number
Details
A mathematical model for heat transfer between a heat carrier and a wall. The choice of the model determines which expressions to use and which parameters to specify for heat transfer calculations.
For more information, see Nusselt number.
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Heat transfer surface area —
the effective surface area used in heat transfer between the heat carrier and the wall
m^2 | um^2 | mm^2 | cm^2 | km^2 | in^2 | ft^2 | yd^2 | mi^2 | ha | ac
Details
The effective surface area used in heat transfer between the liquid and the wall. The effective surface area is the sum of the primary and secondary surface areas, the area on which the wall is exposed to the liquid, and the area of the ribs, if any. The surface area of the ribs is usually calculated by the efficiency coefficient of the ribs.
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Gas-wall heat transfer coefficient —
the coefficient of heat transfer during convection between the coolant and the wall
W/(m^2*K) | Btu_IT/(hr*ft^2*deltadegR)
Details
The heat transfer coefficient for convection between the coolant and the wall. The resistance caused by deposits is taken into account separately in the parameter Fouling factor.
Dependencies
To use this parameter, set for the parameter Heat transfer coefficient model meaning Constant heat transfer coefficient.
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Length of flow path for heat transfer —
length of pipe or channel
m | um | mm | cm | km | in | ft | yd | mi | nmi
Details
The length of the pipe or channel from the entrance to the exit.
Dependencies
To use this parameter, set for the parameter Heat transfer coefficient model meaning Tabulated data - Colburn factor vs. Reynolds number or Tabulated data - Nusselt number vs. Reynolds number and Prandtl number.
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# Nusselt number for laminar flow heat transfer — the constant value of the Nusselt number for laminar flow
Details
The constant value of the Nusselt number for laminar flows. The Nusselt number is necessary to calculate the heat transfer coefficient between the coolant and the wall. The default value corresponds to a cylindrical tube.
Dependencies
To use this parameter, set for the parameter Heat transfer coefficient model meaning Correlation for flow inside tubes.
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# Reynolds number vector for Colburn factor — the Reynolds number at each reference point of the Colburn factor lookup table
Details
The Reynolds number at each reference point of the Colburn factor lookup table. The block performs an inter- and extrapolation of the values of the table to determine the Colburn factor for any Reynolds number. Interpolation is performed using a linear function, and extrapolation is performed to the nearest value.
The values of the Reynolds numbers must be greater than zero and monotonously increase from left to right. They can cover laminar, transient and turbulent modes. The dimension of this vector must match the dimension of the vector Colburn factor vector to calculate tabulated reference points.
Dependencies
To use this parameter, set for the parameter Heat transfer coefficient model meaning Tabulated data - Colburn factor vs. Reynolds number.
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# Colburn factor vector — the Colburn factor at each reference point of the Reynolds number lookup table
Details
The Colburn factor at each reference point of the Reynolds number lookup table. The block performs an inter- and extrapolation of the values of the table to determine the Reynolds number for any Colburn factor. Interpolation is performed using a linear function, and extrapolation is performed to the nearest value.
The values of the Colburn factor should not be negative and should be arranged from left to right in ascending order of the corresponding Reynolds numbers. The dimension of this vector must match the dimension of the vector Reynolds number vector for Nusselt number to calculate tabulated reference points.
Dependencies
To use this parameter, set for the parameter Heat transfer coefficient model meaning Tabulated data - Colburn factor vs. Reynolds number.
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# Reynolds number vector for Nusselt number — the Reynolds number at each reference point of the Nusselt number lookup table
Details
The Reynolds number at each reference point of the Nusselt number lookup table. The table is two-parameter, where the Reynolds and Prandtl numbers are used as independent coordinates. The block performs an inter- and extrapolation of the values of the table to determine the Nusselt number for any Reynolds number. Interpolation is performed using a linear function, and extrapolation is performed to the nearest value.
The values of the Reynolds numbers must be greater than zero and monotonously increase from left to right. They can cover laminar, transient and turbulent modes. The dimension of this vector should correspond to the number of rows in the table. Nusselt number table, Nu(Re,Pr). If the table has lines and columns, then the Reynolds number vector must be of length elements.
Dependencies
To use this parameter, set for the parameter Heat transfer coefficient model meaning Tabulated data - Nusselt number vs. Reynolds number and Prandtl number.
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# Prandtl number vector for Nusselt number — the Prandtl number at each reference point of the Nusselt number lookup table
Details
The Prandtl number at each reference point of the Nusselt number lookup table. The table is two-parameter, where the Reynolds and Prandtl numbers are used as independent coordinates. The block performs an inter- and extrapolation of the values of the table to determine the Nusselt number for any Prandtl number. Interpolation is performed using a linear function, and extrapolation is performed to the nearest value.
The values of the Prandtl numbers must be greater than zero and monotonously increase from left to right. They can cover laminar, transient and turbulent modes. The dimension of this vector should correspond to the number of columns in the table. Nusselt number table, Nu(Re,Pr). If the table has lines and columns, then the Prandtl number vector must be of length elements.
Dependencies
To use this parameter, set for the parameter Heat transfer coefficient model meaning Tabulated data - Nusselt number vs. Reynolds number and Prandtl number.
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# Nusselt number table, Nu(Re,Pr) — the Nusselt number at each reference point of the Reynolds-Prandtl number lookup table
Details
The Nusselt number at each reference point of the Reynolds-Prandtl number lookup table. The block performs an inter- and extrapolation of the values of the table to determine the Nusselt number for any pair of Reynolds-Prandtl numbers. Interpolation is performed using a linear function, and extrapolation is performed to the nearest value. By defining the Nusselt number, the table provides data for a calculation based on which the heat transfer coefficient between the liquid and the wall is determined.
The Nusselt number must be greater than zero. Each value should be placed from top to bottom in ascending order of Reynolds numbers and from left to right in ascending order of Prandtl numbers. The number of rows must be equal to the dimension of the vector. Reynolds number vector for Nusselt number, and the number of columns should be equal to the dimension of the vector Prandtl number vector for Nusselt number.
Dependencies
To use this parameter, set for the parameter Heat transfer coefficient model meaning Tabulated data - Nusselt number vs. Reynolds number and Prandtl number.
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Fouling factor —
thermal resistance due to deposits
K*m^2/W | deltadegR*ft^2*hr/Btu_IT
Details
Thermal resistance due to deposits that form over time on the exposed wall surfaces. Deposits, because they create a new solid layer between the coolant and the wall through which heat must pass, add additional thermal resistance to the heat transfer path. Deposits grow slowly, and the resistance caused by them is assumed to be constant during the simulation.
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Threshold mass flow rate for flow reversal —
threshold mass flow rate
kg/s | kg/hr | kg/min | g/hr | g/min | g/s | t/hr | lbm/hr | lbm/min | lbm/s
Details
The mass flow rate below which numerical smoothing is applied. This is done in order to avoid interruptions when the flow is stagnant.
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Minimum fluid-wall heat transfer coefficient —
the lower limit for the heat transfer coefficient of the coolant
W/(m^2*K) | Btu_IT/(hr*ft^2*deltadegR)
Details
The lower bound for the heat transfer coefficient between the liquid and the wall. If the calculation gives a lower heat transfer coefficient, then the value Minimum fluid-wall heat transfer coefficient replaces the calculated value.
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Effects and Initial Conditions
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Gas 1 initial temperature —
the temperature of gas 1 in the channel at the beginning of the simulation
K | degC | degF | degR | deltaK | deltadegC | deltadegF | deltadegR
Details
The temperature of gas 1 in the channel at the beginning of the simulation.
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Gas 1 initial pressure —
gas pressure 1 in the channel at the beginning of the simulation
Pa | uPa | hPa | kPa | MPa | GPa | kgf/m^2 | kgf/cm^2 | kgf/mm^2 | mbar | bar | kbar | atm | ksi | psi | mmHg | inHg
Details
The gas pressure is 1 in the channel at the beginning of the simulation.
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Gas 2 initial temperature —
the temperature of gas 2 in the channel at the beginning of the simulation
K | degC | degF | degR | deltaK | deltadegC | deltadegF | deltadegR
Details
The temperature of gas 2 in the channel at the beginning of the simulation.
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Gas 2 initial pressure —
gas pressure 2 in the channel at the beginning of the simulation
Pa | uPa | hPa | kPa | MPa | GPa | kgf/m^2 | kgf/cm^2 | kgf/mm^2 | mbar | bar | kbar | atm | ksi | psi | mmHg | inHg
Details
The gas pressure is 2 in the channel at the beginning of the simulation.
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