/Physical Modeling/Fluids/Isothermal Liquid/Valves & Orifices/Spools & Poppets/Moving Body/Spool with Annular Orifice with Moving Body (IL)
Description
Block Spool with Annular Orifice (IL) It represents a one-dimensional movement of a spool in a sleeve with annular holes. Depending on the value of the Edges geometry parameter, the spool edges may be sharp or rounded. The equations for calculating the annular hole area, flow rate, and hydrodynamic force differ for the case of sharp and rounded edges.
The resulting force acting on the spool is due to the pressure force and external forces. It is assumed that the pressure in port B acts on the active region adjacent to the hole and tends to open the hole. The pressure in port A does not act directly on the spool. These assumptions give the pressure force acting on the spool. This force can be adjusted using hydrodynamic force. For a spool with sharp edges, it is assumed that the angle of inclination of the jet is constant. If a spool with rounded edges is modeled, the angle of inclination of the jet is determined by interpolating experimental results.
The movement and speed of the rod are transmitted to the RA port. There are no restrictions on the displacement value in the block, but restrictions can be provided by an attached block using end stops (Translational Hard Stop).
If the check box is selected Moving body, then the block is implemented Spool with Annular Orifice with Moving Body (IL) and the body movement is simulated. In this case, the displacement and velocity of the case are transmitted to the CA port. There are no restrictions on the displacement value in the block, but restrictions can be provided by an attached block using end stops.
The area of the open hole is a variable related to the movement of the spool and the movement of the housing, if it is modeled.
Sometimes it is useful to limit the hole area to a minimum and/or maximum value. The minimum area can be used to simulate a leak or a special hole allowing flow through, even when the spool is in the overlap position. The maximum area can be used to simulate the flow area adjacent to the opening when the valve is wide open.
The minimum and maximum hole areas are determined by the corresponding overlap values (Underlap corresponding to maximum area, Underlap corresponding to minimum area). The default values mean that there are no restrictions on the area. The lower limit value must be greater than zero. Regardless of the upper limit , the flow area should not exceed the annular area determined by the diameter of the spool and stem.
The flow rate is calculated based on the movement of the spool.
The equations
If the check box Moving body removed, and the body movement is not simulated, then the overlap value is defined as:
where
— overlap corresponding to the zero offset, the value of the parameter Underlap corresponding to zero displacement;
— moving the spool in port RA.
If the check box Moving body is installed, and the body movement is simulated, then the overlap value is defined as:
where — moving the case in port CA.
The length of the camera is defined as:
where — the length of the camera at zero displacement, the value of the parameter Chamber length at zero displacement.
The volume of the camera is:
where
— diameter of the spool;
— diameter of the stem.
Flow coefficient calculated as:
where
— pressure difference between ports;
— hydraulic diameter;
— kinematic viscosity;
— the average density of the liquid.
Expense ratio calculated as
where
— maximum flow coefficient, parameter value Maximum fl ow coefficient;
— critical flow coefficient, the value of the parameter Critical fl ow number.
For meaning practically does not change. For low meaning it changes linearly with the change .
A reasonable value the default value is `1000'. However, for holes with complex (rough) geometry, it may be less than `50'. For very smooth geometry, it can be set to `50,000'.
The average fluid velocity is:
The volume consumption is:
where
— the area of the annular hole;
— the density of a liquid at atmospheric pressure.
The armrest with a ring hole with sharp edges
Overlap value limited between and the smaller of the values and , where — the value at which the annular area is equal to the area of the neck:
Minimum overlap value It is usually zero, but it can be higher to simulate the leakage rate. Maximum overlap value It is usually very high (Inf), but a much lower value can be set to simulate an additional hole.
The area of the annular hole is:
and the hydraulic diameter is:
The contribution to the flow due to the movement of the spool is calculated as:
where — the speed of the spool movement.
The hydrodynamic force acting on the spool is determined by estimating the change in momentum. This force tends to close the valve. For a steady-state fluid flow, the hydrodynamic force is:
where — the angle of inclination of the jet, which is considered constant for a spool with sharp edges and is set in the Jet angle parameter.
Dependence of the hydrodynamic force from overlap It is defined as follows:
In this case, there is no reactive force in the overlap. The force in the port RA is calculated taking into account the force in the port RB, the pressure force and the hydrodynamic force as:
If the check box is selected Moving body, and the hull movement is modeled, then the force at port CA is calculated based on the force at port CB:
The armrest with an annular hole with rounded edges
If the Edges geometry parameter is set to Rounded, it is assumed that the spool edges are rounded and there is a diameter gap between the spool and the sleeve, which is a more realistic geometric model.
The rounding is determined by the following values:
radius of rounding , the value of the Rounded corner radius parameter;
diametrical gap , the value of the parameter Clearance on diameter, it should be borne in mind that for diametrical gaps of more than 60 microns, leaks should be overestimated;
relative eccentricity , the value of the Eccentricity ratio parameter, which is defined as the ratio of eccentricity and half of the diametrical gap:
The value of the relative eccentricity must be between 0 and `1'.
Positive overlap
If the overlap value is positive , then the flow is calculated as the flow through the hole.
The area of the annular hole is:
and the hydraulic diameter is:
Please note that for sufficiently large sizes, the area calculated using the formula above will exceed the diameter of the neck.:
Overlap value limited between 0 and the lower of the values and , where — the value at which the annular area is equal to the area of the neck. Maximum overlap value It is usually very high (Inf), but a much lower value can be set to simulate an additional hole.
Negative overlap
Negative overlap flow — this is the leakage flow through the annular hole between the spool and its body, it is assumed that it remains laminar.
The area of the annular hole is:
and the hydraulic diameter is:
The leakage rate between the spool and the sleeve is determined by the standard leakage flow equation:
where
— the absolute average viscosity of the liquid;
— the continuity coefficient, which ensures the continuity of the flow.
With negative overlap , it is assumed that the flow is laminar. The transition from laminar flow to turbulent flow is carried out using a continuity coefficient to avoid gaps between the regions.
The contribution to the flow due to the movement of the spool is calculated as
The hydrodynamic force acting on the spool is determined by estimating the change in momentum. This force tends to close the valve. For a steady-state fluid flow, the hydrodynamic force is:
where — the angle of the jet.
The cosine of the jet angle is found by interpolating the experimental results shown in the figure below. Linear spline interpolation is used for this purpose.
Dependence of the hydrodynamic force from the overlap, x is defined as follows:
Selecting the Couette effect checkbox allows you to take into account the Couette effect, that is, to take into account the contribution of the Couette current to the force of viscous friction.
The viscous friction force is determined only in the case of leakage (negative overlap ) and is calculated as:
The force in the port RA is calculated taking into account the force in the port RB, the pressure force, the viscous friction force and the hydrodynamic force as:
If the check box is selected Moving body, and the hull movement is modeled, then the force at port CA is calculated based on the force at port CB:
Mechanical translational port corresponding to the body.
Dependencies
To use this port, check the box Moving body.
Program usage name
case_flange_b
Parameters
Parameters
#Opening orientation —
the direction of movement of the spool corresponding to the opening of the hole
Positive relative rod displacement opens orifice | Negative relative rod displacement opens orifice
Details
The direction of movement of the element corresponding to the opening of the hole:
Positive orientation Positive relative rod displacement opens orifice it means that the positive movement of the spool opens the hole.
The negative direction Negative relative rod displacement opens orifice this means that the negative movement of the spool opens the hole.
Values
Positive relative rod displacement opens orifice | Negative relative rod displacement opens orifice
Checking this box means that the Couette effect is taken into account, that is, the contribution of the Couette current to the force of internal friction.
Dependencies
To use this parameter, set the Edges geometry parameter to Rounded.
Default value
true (switched on)
Program usage name
couette_effect
Evaluatable
No
#Spool diameter —
diameter of the spool
m | cm | ft | in | km | mi | mm | um | yd
Details
The diameter of the spool must be larger than the diameter of the stem.
Units
m | cm | ft | in | km | mi | mm | um | yd
Default value
10.0 mm
Program usage name
spool_diameter
Evaluatable
Yes
#Rod diameter —
stem diameter
m | cm | ft | in | km | mi | mm | um | yd
Details
The diameter of the rod.
Units
m | cm | ft | in | km | mi | mm | um | yd
Default value
5.0 mm
Program usage name
rod_diameter
Evaluatable
Yes
#Chamber length at zero displacement —
camera length at zero offset
m | cm | ft | in | km | mi | mm | um | yd
Details
The length of the camera at zero offset (within the calculated camera volume).
Units
m | cm | ft | in | km | mi | mm | um | yd
Default value
0.0 mm
Program usage name
chamber_length_offset
Evaluatable
Yes
Underlap Definition
#Underlap corresponding to zero displacement —
overlap corresponding to the zero offset
m | cm | ft | in | km | mi | mm | um | yd
Details
The overlap corresponding to the zero offset.
Units
m | cm | ft | in | km | mi | mm | um | yd
Default value
0.0 mm
Program usage name
offset
Evaluatable
Yes
#Underlap corresponding to minimum area —
overlap corresponding to the minimum area
m | cm | ft | in | km | mi | mm | um | yd
Details
The overlap corresponding to the minimum opening area.
Dependencies
To use this parameter, set the Edges geometry parameter to Sharp.
Units
m | cm | ft | in | km | mi | mm | um | yd
Default value
0.0 mm
Program usage name
orifice_opening_at_min_area
Evaluatable
Yes
#Underlap corresponding to maximum area —
overlap corresponding to the maximum area
m | cm | ft | in | km | mi | mm | um | yd
Details
The overlap corresponding to the maximum opening area.
Units
m | cm | ft | in | km | mi | mm | um | yd
Default value
Inf mm
Program usage name
orifice_opening_at_max_area
Evaluatable
Yes
Leakages on the Spool
#Clearance on diameter —
diametrical gap
m | cm | ft | in | km | mi | mm | um | yd
Details
The diameter gap between the spool and the sleeve. It should be borne in mind that for diametrical gaps of more than 60 microns, leaks should be overestimated.
Dependencies
To use this parameter, set the Edges geometry parameter to Rounded.
To use this parameter, set the Edges geometry parameter to Rounded.
Default value
0.0
Program usage name
eccentricity_ratio
Evaluatable
Yes
#Rounded corner radius —
the radius of rounding the corner
m | cm | ft | in | km | mi | mm | um | yd
Details
The radius of the rounded corner of the spool edges.
Dependencies
To use this parameter, set the Edges geometry parameter to Rounded.
Units
m | cm | ft | in | km | mi | mm | um | yd
Default value
0.005 mm
Program usage name
edge_radius
Evaluatable
Yes
Jet Force Evaluation
#Jet angle —
The angle of the jet
deg | rad | rev | mrad
Details
In this simple model, the angle of the jet is assumed to be constant. For most applications, this value can be left at the default. The jet angle is set relative to the valve axis.
Dependencies
To use this parameter, set the Edges geometry parameter to Sharp.
Units
deg | rad | rev | mrad
Default value
69.0 deg
Program usage name
jet_angle
Evaluatable
Yes
#Jet force coefficient —
coefficient of hydrodynamic force
Details
The hydrodynamic force coefficient, which disables the hydrodynamic force when set to 0 (by default), and turns it on when set to 1. If there is experimental data for this coefficient, then you can adjust the model to fit this data.
The maximum flow rate affects the flow rate/pressure drop characteristics in the orifice. For most applications, this value can be left at the default.
The critical flow coefficient affects the flow rate/pressure drop characteristics in the orifice. For most applications, this value can be left at the default.
Default value
100.0
Program usage name
critical_flow_number
Evaluatable
Yes
Initial Conditions
#Initial rod displacement —
initial displacement of the rod
m | cm | ft | in | km | mi | mm | um | yd
Details
The initial displacement of the rod.
Units
m | cm | ft | in | km | mi | mm | um | yd
Default value
0.0 mm
Program usage name
rod_displacement_start
Evaluatable
Yes
#Initial case displacement —
initial displacement of the body
m | cm | ft | in | km | mi | mm | um | yd
Details
The initial displacement of the body.
Dependencies
To use this option, check the box Moving body.
Units
m | cm | ft | in | km | mi | mm | um | yd
Default value
0.0 mm
Program usage name
case_displacement_start
Evaluatable
Yes
Literature
McCloy D., Martin H. R., Control of fluid power: analysis and design, Chichester. – 1980.
Lebrun M., A model for a four-way spool valve applied to a pressure control system, J. Fluid Control. – 1987. – Vol. 17. – No. 4. – pp. 38-54.
Blackburn J. F., Reethof G., Shearer J. L., Fluid power control, (No Title). – 1960.