Engee documentation

Spool with Slot Orifices (IL)

A spool valve with rectangular holes.

blockType: EngeeFluids.IsothermalLiquid.DesignComponents.Spools.SlotOrifices

Spool with Slot Orifices (IL)

Path in the library:

/Physical Modeling/Fluids/Isothermal Liquid/Valves & Orifices/Spools & Poppets/Fixed Body/Spool with Slot Orifices (IL)

Spool with Slot Orifices with Moving Body (IL)

Path in the library:

/Physical Modeling/Fluids/Isothermal Liquid/Valves & Orifices/Spools & Poppets/Moving Body/Spool with Slot Orifices with Moving Body (IL)

Description

Block Spool with Slot Orifices (IL) It represents a one-dimensional movement in the sleeve of a spool with rectangular slots. Quantity values , width And the depths the slots should ensure that they do not intersect.

Depending on the parameter value Edges geometry The edges of the spool may be sharp or rounded. The equations for calculating the hole area, flow rate, and hydrodynamic force differ for the case of sharp and rounded edges.

The resulting force acting on the spool is due to the pressure force and external forces. It is assumed that the pressure in port B acts on the active region adjacent to the hole and tends to open the hole. The pressure in port A does not act directly on the spool. These assumptions give the pressure force acting on the spool. This force can be adjusted using hydrodynamic force. For a spool with sharp edges, it is assumed that the angle of inclination of the jet is constant. If a spool with rounded edges is modeled, the angle of inclination of the jet is determined by interpolating experimental results.

The movement and speed of the rod are transmitted to the RA port. There are no restrictions on the displacement value in the block, but restrictions can be provided by an attached block using end stops (Translational Hard Stop).

If the check box is selected Moving body, then the block is implemented Spool with Slot Orifices with Moving Body (IL) and the body movement is simulated. In this case, the displacement and velocity of the case are transmitted to the CA port. There are no restrictions on the displacement value in the block, but restrictions can be provided by an attached block using end stops.

The area of the open hole is a variable related to the movement of the spool and the movement of the housing, if it is modeled.

Sometimes it is useful to limit the hole area to a minimum (only for a spool with sharp edges) and/or a maximum value. The minimum area can be used to simulate a leak or a special hole allowing flow through, even when the spool is in the overlap position. The maximum area can be used to simulate the flow area adjacent to the opening when the valve is wide open.

The minimum and maximum hole areas are determined by the corresponding overlap values (Underlap corresponding to maximum area, Underlap corresponding to minimum area). Default values mean that there are no restrictions on the area. The lower limit value must be greater than zero.

The flow rate is calculated based on the movement of the spool.

The equations

If the check box Moving body removed, and the body movement is not simulated, then the overlap value is defined as:

where

  • — the overlap corresponding to the zero offset, the value of the parameter Underlap corresponding to zero displacement;

  • — moving the spool in port RA.

If the check box Moving body is installed, and the body movement is simulated, then the overlap value is defined as:

where — moving the case in port CA.

The length of the camera is defined as:

where — the length of the camera at zero offset, the value of the parameter Chamber length at zero displacement.

The volume of the camera is:

where

  • — diameter of the spool, parameter value Spool diameter;

  • — the diameter of the rod is the value of the parameter Rod diameter.

The headrest with sharp edges

If for the parameter Edges geometry the value is set Sharp, then it is assumed that the spool edges are sharp.

The figure shows a spool valve with rectangular holes. Such holes are formed when there are slots around the circumference of the valve.

spool with slot orifices il 1

The area of the open hole is calculated as:

where

  • — number of slots, parameter value Number of slots;

  • — the width of the slots, the value of the parameter Width of a slot.

The hydraulic diameter is:

Overlap value limited between and the smaller of the values and , where — the value at which the area of the open hole becomes equal to the area of the rectangular slots:

where — the depth of the slots, the value of the parameter Depth of a slot.

Minimum overlap value It is usually zero, but it can be higher to simulate the leakage rate. Maximum overlap value It is usually very high (Inf), but a much lower value can be set to simulate an additional hole.

Flow coefficient calculated as:

where

  • — pressure difference between ports;

  • — hydraulic diameter;

  • — kinematic viscosity;

  • — the average density of the liquid.

The average density is calculated at an average pressure .

Expense ratio calculated as:

where

  • — maximum flow rate, parameter value Maximum flow coefficient;

  • — critical flow coefficient, parameter value Critical flow number.

For meaning practically does not change. For low meaning it changes linearly with the change .

A reasonable value the default value is `1000'. However, for holes with complex (rough) geometry, it may be less than `50'. For very smooth geometry, it can be set to `50,000'.

The average fluid velocity is:

The volume consumption is:

where

  • — the area of the open hole;

  • — the density of a liquid at atmospheric pressure.

The contribution to the flow due to the movement of the spool is calculated as:

where

  • — the speed of the spool movement;

  • — the density of the liquid at pressure .

The hydrodynamic force acting on the spool is determined by estimating the change in momentum. This force tends to close the valve. For a steady-state fluid flow, the hydrodynamic force is:

where — the angle of inclination of the jet, which is considered constant for a spool with sharp edges and is set in the parameter Jet angle.

Dependence of the hydrodynamic force from overlap It is defined as follows:

The force in the port RA is calculated taking into account the force in the port RB, the pressure force and the hydrodynamic force as:

the armrest with rounded edges

If for the parameter Edges geometry the value is set Rounded It is assumed that the edges of the spool are rounded and there is a diameter gap between the spool and the sleeve, which is a more realistic geometric model.

spool with slot orifices il 2

The rounding of the edges is determined by the following values:

  • radius of rounding , parameter value Rounded corner radius;

  • diametrical gap , parameter value Clearance on diameter.

If the overlap value is positive , then the flow is calculated as the flow through the hole, the area of which is:

  • — number of slots, parameter value Number of slots;

  • — the width of the slots, the value of the parameter Width of a slot.

The hydraulic diameter is:

Overlap value it is limited from above by the smaller of the values and , where — the value at which the area of the open hole becomes equal to the area of the rectangular slots:

where — the depth of the slots, the value of the parameter Depth of a slot.

Maximum overlap value It is usually very high (Inf), but a much lower value can be set to simulate an additional hole.

Flow coefficient calculated as:

where

  • — pressure difference between ports;

  • — hydraulic diameter;

  • — kinematic viscosity;

  • — the average density of the liquid.

The average density is calculated at an average pressure .

Expense ratio calculated as:

where

  • — maximum flow rate, parameter value Maximum flow coefficient;

  • — critical flow coefficient, parameter value Critical flow number.

For meaning practically does not change. For low meaning it changes linearly with the change .

A reasonable value the default value is `1000'. However, for holes with complex (rough) geometry, it may be less than `50'. For very smooth geometry, it can be set to `50,000'.

The average fluid velocity is:

The volume consumption is:

where

  • — the area of the open hole;

  • — the density of a liquid at atmospheric pressure.

With negative overlap the volume flow rate between the spool and the sleeve can be expressed as:

where — the continuity coefficient, which ensures the continuity of the flow.

The contribution to the flow due to the movement of the spool is calculated as:

where

  • — the speed of the spool movement;

  • — the density of the liquid at pressure .

The hydrodynamic force acting on the spool is determined by estimating the change in momentum. This force tends to close the valve. For a steady-state fluid flow, the hydrodynamic force is:

where — the angle of the jet.

The cosine of the jet angle is found by interpolating the experimental results shown in the figure below. Linear spline interpolation is used for this purpose.

spool with annular orifice il 3

Dependence of the hydrodynamic force from overlap It is defined as follows:

The force in the port RA is calculated taking into account the force in the port RB, the pressure force and the hydrodynamic force as:

If the check box is selected Moving body, and the hull movement is modeled, then the force at port CA is calculated based on the force at port CB:

Ports

Conserving

# A — isothermal liquid port
isothermal liquid

Details

Isothermal liquid port, corresponds to the inlet or outlet port.

Program usage name

port_a

# B — isothermal liquid port
isothermal liquid

Details

Isothermal liquid port, corresponds to the inlet or outlet port.

Program usage name

port_b

# R_A — stem
translational mechanics

Details

A mechanical progressive port corresponding to a rod.

Program usage name

rod_flange_a

# R_B — stem
translational mechanics

Details

A mechanical progressive port corresponding to a rod.

Program usage name

rod_flange_b

# C_A — enclosure
translational mechanics

Details

A mechanical progressive port corresponding to the hull.

Dependencies

To use this port, select the check box Moving body.

Program usage name

case_flange_a

# C_B — hull
translational mechanics

Details

A mechanical progressive port corresponding to the hull.

Dependencies

To use this port, select the check box Moving body.

Program usage name

case_flange_b

Parameters

Parameters

# Opening orientation — the direction of movement of the spool corresponding to the opening of the hole
Positive relative rod displacement opens orifice | Negative relative rod displacement opens orifice

Details

The direction of movement of the element corresponding to the opening of the hole:

  • Positive orientation Positive relative rod displacement opens orifice it means that the positive movement of the spool opens the hole.

  • The negative direction Negative relative rod displacement opens orifice this means that the negative movement of the spool opens the hole.

Values

Positive relative rod displacement opens orifice | Negative relative rod displacement opens orifice

Default value

Positive relative rod displacement opens orifice

Program usage name

opening_orientation

Evaluatable

No

# Moving body — movable housing

Details

Select this option if you are modeling a movable enclosure.

If the flag is unchecked, it is assumed that the body is stationary.

Default value

Program usage name

moving_case

Evaluatable

No

# Number of slots — number of slots

Details

Number of rectangular slots in the spool.

Default value

8

Program usage name

slot_count

Evaluatable

Yes

# Edges geometry — geometry of the spool edges
Sharp | Rounded

Details

Select the geometry type of the spool edges:

  • Sharp — sharp edges.

  • Rounded — rounded edges.

Values

Sharp | Rounded

Default value

Sharp

Program usage name

edges_geometry

Evaluatable

No

# Spool diameter — diameter of the spool
m | cm | ft | in | km | mi | mm | um | yd

Details

Diameter of the spool must be larger than the diameter of the stem .

Units

m | cm | ft | in | km | mi | mm | um | yd

Default value

10.0 mm

Program usage name

spool_diameter

Evaluatable

Yes

# Rod diameter — stem diameter
m | cm | ft | in | km | mi | mm | um | yd

Details

Stem diameter .

Units

m | cm | ft | in | km | mi | mm | um | yd

Default value

5.0 mm

Program usage name

rod_diameter

Evaluatable

Yes

# Width of a slot — slot width
m | cm | ft | in | km | mi | mm | um | yd

Details

Width of rectangular slots in the spool.

Units

m | cm | ft | in | km | mi | mm | um | yd

Default value

2.0 mm

Program usage name

slot_width

Evaluatable

Yes

# Depth of a slot — depth of slots
m | cm | ft | in | km | mi | mm | um | yd

Details

Depth of rectangular slots in the spool.

The condition must be met: .

Units

m | cm | ft | in | km | mi | mm | um | yd

Default value

2.0 mm

Program usage name

slot_depth

Evaluatable

Yes

# Chamber length at zero displacement — camera length at zero offset
m | cm | ft | in | km | mi | mm | um | yd

Details

The length of the camera at zero offset (within the calculated camera volume).

Units

m | cm | ft | in | km | mi | mm | um | yd

Default value

0.0 mm

Program usage name

chamber_length_offset

Evaluatable

Yes

Underlap Definition

# Underlap corresponding to zero displacement — overlap corresponding to the zero offset
m | cm | ft | in | km | mi | mm | um | yd

Details

The overlap corresponding to the zero offset.

Units

m | cm | ft | in | km | mi | mm | um | yd

Default value

0.0 mm

Program usage name

offset

Evaluatable

Yes

# Underlap corresponding to minimum area — overlap corresponding to the minimum area
m | cm | ft | in | km | mi | mm | um | yd

Details

The overlap corresponding to the minimum opening area.

Dependencies

To use this parameter, set for the parameter Edges geometry meaning Sharp.

Units

m | cm | ft | in | km | mi | mm | um | yd

Default value

0.0 mm

Program usage name

orifice_opening_at_min_area

Evaluatable

Yes

# Underlap corresponding to maximum area — overlap corresponding to the maximum area
m | cm | ft | in | km | mi | mm | um | yd

Details

The overlap corresponding to the maximum opening area.

Units

m | cm | ft | in | km | mi | mm | um | yd

Default value

Inf mm

Program usage name

orifice_opening_at_max_area

Evaluatable

Yes

Leakages on the Spool

# Rounded corner radius — radius of rounding a corner
m | cm | ft | in | km | mi | mm | um | yd

Details

Radius of rounding a corner the edges of the spool.

The condition must be met: .

Dependencies

To use this parameter, set for the parameter Edges geometry meaning Rounded.

Units

m | cm | ft | in | km | mi | mm | um | yd

Default value

0.005 mm

Program usage name

edge_radius

Evaluatable

Yes

# Clearance on diameter — diametrical gap
m | cm | ft | in | km | mi | mm | um | yd

Details

Diameter gap between the spool and the sleeve.

The condition must be met: .

Dependencies

To use this parameter, set for the parameter Edges geometry meaning Rounded.

Units

m | cm | ft | in | km | mi | mm | um | yd

Default value

0.003 mm

Program usage name

clearance

Evaluatable

Yes

Jet Force Evaluation

# Jet angle — The angle of the jet
deg | rad | rev | mrad

Details

In this simple model, the angle of the jet is assumed to be constant. For most applications, this value can be left at the default. The jet angle is set relative to the valve axis.

Dependencies

To use this parameter, set for the parameter Edges geometry meaning Sharp.

Units

deg | rad | rev | mrad

Default value

69.0 deg

Program usage name

jet_angle

Evaluatable

Yes

# Jet force coefficient — coefficient of hydrodynamic force

Details

The hydrodynamic force coefficient, which disables the hydrodynamic force when set to 0 (by default), and turns it on when set to 1. If there is experimental data for this coefficient, then you can adjust the model to fit this data.

Default value

0.0

Program usage name

jet_force_coefficient

Evaluatable

Yes

Flow Coefficient Law

# Maximum flow coefficient — maximum flow rate

Details

The maximum flow rate affects the flow rate/pressure drop characteristics in the orifice. For most applications, this value can be left at the default.

Default value

0.7

Program usage name

C_q_max

Evaluatable

Yes

# Critical flow number — critical flow coefficient

Details

The critical flow coefficient affects the flow rate/pressure drop characteristics in the orifice. For most applications, this value can be left at the default.

Default value

100.0

Program usage name

critical_flow_number

Evaluatable

Yes

Initial Conditions

# Initial rod displacement — initial displacement of the rod
m | cm | ft | in | km | mi | mm | um | yd

Details

The initial displacement of the rod.

Units

m | cm | ft | in | km | mi | mm | um | yd

Default value

0.0 mm

Program usage name

rod_displacement_start

Evaluatable

Yes

# Initial case displacement — initial displacement of the body
m | cm | ft | in | km | mi | mm | um | yd

Details

The initial displacement of the body.

Dependencies

To use this option, check the box Moving body.

Units

m | cm | ft | in | km | mi | mm | um | yd

Default value

0.0 mm

Program usage name

case_displacement_start

Evaluatable

Yes

Literature

  1. McCloy D., Martin H. R., Control of fluid power: analysis and design, Chichester. – 1980.

  2. Lebrun M., A model for a four-way spool valve applied to a pressure control system, J. Fluid Control. – 1987. – Vol. 17. – No. 4. – pp. 38-54.

  3. Blackburn J. F., Reethof G., Shearer J. L., Fluid power control, (No Title). – 1960.